The ACS – GP USA Process Safety Management Course is designed to provide Learners with comprehensive knowledge of process safety principles used to prevent major industrial accidents, hazardous chemical releases, fires, explosions, and other catastrophic incidents. Process Safety Management (PSM) plays a critical role in protecting workers, facilities, communities, and the environment in high-risk industries.
This course introduces the key elements of an effective Process Safety Management system, including process hazard analysis, risk assessment, management of change, operating procedures, mechanical integrity, incident investigation, emergency preparedness, and compliance requirements. Learners will develop an understanding of how to identify process-related hazards, evaluate risks, and implement controls to reduce the likelihood and consequences of major accidents.
The course also explores the importance of safety culture, leadership commitment, employee participation, and continuous improvement in maintaining safe and reliable operations. Real-world process safety concepts and best practices are covered to help organisations strengthen operational safety and regulatory compliance.
This training is highly beneficial for professionals working in oil and gas, petrochemical, chemical manufacturing, power generation, pharmaceuticals, mining, utilities, industrial processing, and other high-hazard industries where process safety is essential for operational excellence and risk reduction.
Program Highlights
Course Objective
- Understand OSHA’s Process Safety Management (PSM) standard and its elements.
- Identify process hazards using techniques like HAZOP and PHA.
- Learn to develop and implement process safety information and operating procedures.
- Develop skills to conduct process hazard analyses and manage mechanical integrity.
- Explore emergency planning and response for process incidents.
- Gain knowledge of management of change (MOC) and incident investigation processes.
- Understand the role of audits, training, and compliance in PSM systems.
- Learn to document PSM activities and ensure continual improvement.
Entry Requirements
The following entry requirements are recommended to ensure learners can successfully complete the program:
- Age Requirement: Learners must be at least 18 years of age.
- Educational Background: A basic secondary school education or equivalent is recommended.
- Professional Experience: Experience in industrial operations, chemical processing, oil and gas, manufacturing, utilities, power generation, or related sectors can be advantageous but is not mandatory.
- English Proficiency: Learners should have a good understanding of English and strong communication skills.
Course Learning Outcomes
- Interpret and apply OSHA Process Safety Management (PSM) requirements to improve workplace safety and regulatory compliance.
- Identify, evaluate, and control process-related hazards using recognized hazard analysis methodologies.
- Develop and maintain process safety information, operating procedures, and safe work practices.
- Conduct Process Hazard Analyses (PHAs) and implement effective risk reduction measures.
- Establish and manage mechanical integrity programs to ensure the reliability of critical equipment.
- Plan for, respond to, and recover from process-related emergencies and incidents.
- Implement Management of Change (MOC) procedures to control operational and organizational changes safely.
- Conduct incident investigations to determine root causes and prevent recurrence.
- Perform PSM audits and compliance reviews to assess system effectiveness.
- Promote continual improvement and strengthen process safety culture across the organization.
Target Audience
The ACS – GP USA Process Safety Management Course is ideal for individuals responsible for managing, operating, maintaining, or overseeing processes involving hazardous materials and high-risk industrial operations.
This course is suitable for:
- Process Engineers
- Chemical Engineers
- Mechanical Engineers
- Electrical Engineers
- Instrumentation and Control Engineers
- Production Engineers
- Plant Engineers
- Operations Managers
- Plant Managers
- Facility Managers
- Production Supervisors
- Shift Supervisors
- Operations Supervisors
- Process Operators
- Control Room Operators
- Chemical Plant Operators
- Refinery Personnel
- Petrochemical Industry Workers
- Oil and Gas Industry Professionals
- Pipeline Operations Personnel
- Power Plant Personnel
- Manufacturing Personnel
- Industrial Processing Workers
- Maintenance Managers
- Maintenance Supervisors
- Maintenance Technicians
- Reliability Engineers
- Asset Integrity Personnel
- Mechanical Integrity Specialists
- Health and Safety Officers
- HSE Professionals
- Process Safety Engineers
- Risk Management Professionals
- Safety Coordinators
- Safety Advisors
- Compliance Officers
- Environmental Health and Safety Personnel
- Incident Investigation Teams
- Emergency Response Personnel
- Quality Assurance Professionals
- Project Managers
- Engineering Managers
- Technical Managers
- Contractors and Subcontractors Working in High-Hazard Industries
- Pharmaceutical Industry Professionals
- Mining Industry Personnel
- Utility Industry Workers
- Industrial Consultants
- Safety Committee Members
- Employers and Business Owners
- Individuals Responsible for Regulatory Compliance
- Individuals Involved in Hazard Identification and Risk Assessment
- Professionals Seeking Careers in Process Safety and Industrial Risk Management
- Anyone Working in Facilities that Handle Hazardous Chemicals, Flammable Materials, or High-Risk Industrial Processes
This course is particularly valuable for professionals working in oil and gas, petrochemical, chemical manufacturing, power generation, pharmaceuticals, mining, utilities, and other industries where effective process safety management is essential for preventing major incidents and ensuring operational excellence.nd kitchen environments.iency.
